Fix it, repair it, seal it with polyurea.
One contractor to repair the substrate, spray the polyurea membrane and insulate where it's needed. Fewer trades on site, fewer handovers, and one team accountable for the finished system on roofs, tanks, foundations and industrial assets across Australia.
Repair, Seal, Protect
A coating is only as good as the surface under it
Cracked concrete, corroded steel, moving joints and trapped moisture all need fixing before anything is sprayed. On most projects that means a remedial contractor, then a coating applicator, then an insulation installer, each with their own warranty and their own view of whose fault it is when something goes wrong.
We bring those scopes together. Our crews repair the substrate, apply the polyurea system and add spray foam insulation where the asset needs it. You deal with one team, one program and two warranties: ours and the manufacturer's.
Repaired, then sealed
Foundation plinth detailed around every bolt and penetration.
Fix. Repair. Seal. Insulate.
Asset owners want the substrate fixed and sealed by one company. That's how we scope every polyurea job.
- 01Fix
Find the cause
We inspect the asset and work out why it's failing, whether that's water getting in, ground movement, corrosion or cracking. Coating over the problem only hides it.
- 02Repair
Remediate the substrate
Crack injection, concrete patching, joint detailing, void filling and polyurethane ground stabilisation, done by the same crew that will coat it.
- 03Seal
Spray the polyurea
A seamless, fully bonded membrane sprayed over the repaired surface, with no laps or joints for water to find.
- 04Insulate
Add insulation if it helps
Closed cell spray foam under or behind the membrane for thermal performance, from the team that already insulates sites across Australia.
The spray foam bonus
Two warranties instead of ten
The fewer contractors and products in a solution, the fewer places for it to go wrong, and the easier it is to know who to call.
Separate trades for each step
- A remedial contractor, a coating applicator and an insulation installer
- A separate product warranty for every system used
- Gaps in responsibility at each handover between trades
- Finger pointing when something fails down the track
- More inductions, scheduling and supervision for your team
One team accountable for the result
- One crew from the first inspection to final handover
- Our workmanship warranty plus the manufacturer's product warranty
- Repairs and coating specified together as one system
- One point of contact who owns the result
- A shorter program and less time with the asset out of service
Built for surfaces that take a beating
Polyurea is a two part spray coating that reacts within seconds of leaving the gun. The result is a tough, flexible membrane bonded to the surface, with no seams to leak or peel.
Quick return to service
Polyurea sets very quickly, so coated areas can usually go back into use much sooner than with slower curing coatings.
Seamless membrane
Sprayed as one continuous layer, with no seams, laps or joints, and it follows edges, penetrations and complex shapes.
Flexible and crack bridging
An elastomeric film that moves with the substrate and helps bridge hairline cracks rather than splitting with them.
Tough wearing surface
Resists abrasion and impact, which suits trafficked floors, truck trays, chutes and high wear plant.
Waterproof barrier
Forms an impermeable barrier for roofs, tanks, bunds and below ground structures. Chemical resistance depends on the system chosen.
Bonds to most surfaces
Concrete, steel, timber, fibreglass and spray foam, with the right preparation and primer for each substrate.
Where we use polyurea
From a leaking roof to a remote processing plant, the approach is the same: repair what's there, then seal it.
Roofs, decks and podiums
Waterproof flat concrete, metal and membrane roofs, balconies and podiums. Polyurea can be sprayed over spray foam for an insulated, sealed roof.
Pools, ponds and water features
Line concrete pools, ponds, tanks and water features with a continuous membrane that follows steps, corners and edges.
Foundations and below ground
Repair and waterproof footings, plinths, retaining walls and slab edges, including detailing around bolts and penetrations.
Mining and processing plant
Abrasion and water protection for ponds, bunds, sumps, chutes, truck trays and wet processing areas on remote sites.
Tanks and containment
Internal linings and external protection for steel and concrete tanks, with spray foam insulation where temperature matters.
Cracked and failing concrete
Slabs, floors and structures that need repair first. We fix the cracks and voids, then seal the surface so the damage doesn't come back.
Insulation from the same crew
Spray foam is what we're known for. On roofs, cool rooms, tanks and plant, we can apply closed cell foam first and seal it with polyurea, so you get thermal performance and a waterproof, hard wearing surface in one program.
The right system for the asset
We pick the system from the exposure, traffic and substrate, not the other way round. Every system comes with its manufacturer data sheet and warranty.
Data sheets and specificationsAsk for the TDS, SDS and specification for your project.Pure polyurea
Our main system for waterproofing, linings and high wear protection.
Hybrid polyurea
A cost effective option for less demanding exposure and larger areas.
Polyaspartic floor coatings
Hard wearing, UV stable finishes for garages, workshops and showrooms.
Fire retardant polyurea
For utility assets in bushfire prone areas, such as power poles, fencing and switchgear.
Polyurethane ground stabilisation
Injected under slabs and footings to restore support before the surface is sealed.
Spray foam plus polyurea
Closed cell foam with a polyurea topcoat for roofs, cool rooms and tanks.
From inspection to handover
- Step 1
Inspect and test
We look at the substrate, moisture, movement and exposure, and check adhesion so the system suits the actual surface.
Step 2Repair the substrate
Cracks, spalls, joints and voids are repaired, and any unstable ground is addressed before coating starts.
- Step 3
Prepare and prime
The surface is cleaned and profiled, then primed to suit concrete, steel or timber so the membrane bonds properly.
Step 4Spray, check and hand over
The membrane is sprayed to the specified thickness, checked, and handed over with your warranty documentation.
Polyurea coating FAQs
What asset owners and builders ask about polyurea, from repairs and cure times to warranties and data sheets.
Our team can talk through your substrate, access, climate and the data sheets you need.
Ask Our Technical TeamWhat is polyurea?
Why do you repair the substrate before coating?
How soon can the area be used again?
Can polyurea be combined with spray foam insulation?
Is polyurea suitable for drinking water tanks?
What warranty do I get?
Can you send the data sheets and specifications?
How much does polyurea coating cost?
Ready for a seamless experience?
Our spray foam consultants assess your property and recommend a practical, cost-effective solution for comfort and energy performance.
Call us
1300 614 134Email us
info@sprayfoamaustralia.com.auGet a polyurea quote
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